HIGH PRECISION AUTOMATIC STRAIGHTENING AND CUTTING
Precise straightening and cutting for small diameter wire.
What the machine does
The WS-800 automatically straightens thin wire and cuts it to the desired length. The machine is designed for applications where wire quality, dimensional accuracy and process stability are essential.
This turns a manual and highly variable operation into a repeatable production step with predictable output.
For which material or production problem
The WS-800 is designed for small-diameter wire applications where even minimal variation can lead to rejects, instability or higher production costs.
The machine is particularly relevant when producers need to process wire material with demanding quality requirements, specific material compositions or tight tolerances.
Why this is better than manual processing
Manual processing of thin wire is difficult to control well. Straightness, tension and cut length can vary by operator or batch.
The WS-800 enhances that process by:
- Higher repeatability
- Better control over straightness and cutting length
- Less dependence on operator skill
- Better process stability
- More predictable product quality
Technical Characteristics
The WS-800 is designed for precision applications where standard solutions are not accurate or stable enough.
Key specifications
- Machine dimensions: 800 x 320 x 250 mm
- Cable diameter range: Standard Ø0.2 mm to Ø1.0 mm
- Spool holder: Powered unwinder with integrated tension arm, suitable for spools up to ø 300 mm.
- Straightening method: rotary straightener
- Cutting method: hardened steel cutting tool
- Wire guide: polished ceramic guide roller
- Tolerance on length: 0.25%
- Power supply:External 24V adapter
- CE certified
Applications and industrial background
The WS-800 is used in demanding industrial applications where thin-wire components must meet strict quality requirements.
One example is the collaboration with Thermo Fisher Scientific. Based on the need to produce wire components internally with specific material compositions and strict quality standards, AXITEC and Thermo Fisher Scientific have together established a comprehensive validation program.
The validation focused on:
- Straightness of the wire
- Tight tolerances
- Conservation of material properties
After successful validation, the WS-800 was integrated into the production environment as a stable and reliable solution for the production of high-quality wire components.
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